Keep Turbine Deliveries and Cranes Moving—Even in Wet Cycles
Stabilize weak subgrades, eliminate rutting, and maintain trafficability through every phase of construction and O&M.
Access roads
Crane paths
Laydown yards
O&M roads
Switchyard yards
What Wind Farm Teams Are Saying
Wind Farm Civil Challenges: What Breaks Schedules
Your roads fail because the loads are extreme and the conditions are unforgiving.
Heavy haul turbine deliveries stress weak subgrades.
Blade trailers, tower sections, and nacelle transports push axle loads that conventional gravel roads can't handle—especially through turns where stress concentrates.
Crane paths need consistent support.
A 400-ton crawler crane doesn't tolerate soft spots. One weak section means repositioning, delays, and risk.
Wet seasons mean rutting, pump-out, and rework.
When subgrade saturates, traffic pumps fines to the surface. Roads fail. Crews wait. Schedules slip.
Remote sites compound every problem.
Getting aggregate to site is expensive. Regrading crews cost more when they're hours from anywhere. Every maintenance event hits the budget harder.
Managing miles of roads across a massive footprint.
A large wind farm might span 50,000 acres with 100+ turbine locations. That's a lot of road to keep trafficable.
Maintenance never stops during construction.
Traffic doesn’t pause once roads are built. Ongoing turbine deliveries, crane moves, and service vehicles accelerate degradation forcing constant repairs.
Where BaseCore Fits on Wind Projects
BaseCore geocells lock aggregate in place—creating stabilized, permeable surfaces that handle heavy container traffic and drain without failing.
One system. Every phase. Every application.
- Turbine delivery routes — Heavy haul roads that handle blade trailers, tower transports, and nacelle deliveries without rutting
- Crane paths and staging areas — Consistent support for crawlers up to 60,000 kg
- Laydown yards — Stabilized storage areas for components waiting for installation
- Temporary and permanent access roads — Build once, use through construction and O&M
- Gate entrances, transitions, intersections — High-stress points that fail first on conventional roads
- All-weather maintenance roads — Technician access that stays trafficable year-round
- Pullouts and turnaround areas — Spots for service vehicles that won't rut out
What Your Wind Project Looks Like with BaseCore
Before
- Roads that rut after every blade delivery
- Crane pads that need rework before each turbine
- Crews waiting for ground to dry
- Regrading costs eating your contingency
- Schedule slipping turbine by turbine
After
- Heavy haul routes that hold up — Blade trailers, tower transports, nacelle deliveries without road failures
- Crane pads ready when you are — Consistent support through the entire installation sequence
- All-weather access — Crews keep moving even after rain
- O&M roads that last — 75+ years of maintenance access without reconstruction
- One build, every phase — Construction roads become permanent O&M infrastructure
Products for Wind Farm Applications
BaseCore HD
Best for: Heavy haul routes, crane paths, high-traffic zones, laydown yards
- Smaller cell aperture (180mm x 218mm) for maximum confinement
- Double-welded seams—no single-weld weak points
- Virgin HDPE—no recycled material
- 4-8" cell depths available
BaseCore Geocell
Best for: Lighter-duty access roads, shoulders, slopes, erosion control
- Larger cell aperture (287mm x 320mm)
- General reinforcement applications
- 2-6" cell depths available
Quick Selector
| Application | Typical Loads | Subgrade Risk | Recommended Product | Cell Depth |
|---|---|---|---|---|
| Turbine delivery routes | Heavy haul | Variable | BaseCore HD | 4-6" |
| Crane paths | 60,000 kg | High | BaseCore HD + BaseGrid | 6-8" |
| Laydown yards | Forklift + storage | Moderate | BaseCore HD | 4-6" |
| O&M access roads | Light/medium | Low-moderate | BaseCore HD or BCR | 3-4" |
| Shoulders/slopes | Minimal | Erosion risk | BaseCore Geocell | 3-4" |
Get a Section + ROM for
Your Wind Project
Tell us about your project. We'll send back a recommended section, quantities, and budgetary pricing within 1-2 business days.
Budgetary only. Final design confirmed by your Engineer of Record. We typically respond within 1-2 business days.
Reach Us Directly: 888-511-1553
Frequently Asked Questions
Yes. BaseCore HD with 4-6" cell depths handles blade trailers and tower transports. Widen sections at turns to accommodate trailer swing.
888-511-1553